Solving the Hardest Problems in Manufacturing

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Weld defects and injection mold rejects cost millions. We stop them before they happen.

Corefacture Solution:

• SmartBlock™ monitors force, current, and tip geometry in robotic welders.
   
• Memory + OCR fusion uncovers hidden molding temperature/pressure drift.
   
• Real-time alerts flag issues before defects leave the cell.
   
• A Tier-1 supplier avoided a €3M penalty after Corefacture detected a drift in pressure 6 hours before a batch failure.[Read the Case Study →]

Your dashboard says 95% efficiency. Reality says 45%.

Corefacture Solution:

• Direct machine data collection — no manual logging, no sugarcoating.
   
• Real-time tracking of stops, slowdowns, and speed loss.
   
• Full visibility across every line, shift, and operator.
   

 “We thought we were running at near perfection. Corefacture showed us the truth — and how to fix it.”
 

[Reveal the Real OEE →]

Your machine didn’t fail out of nowhere. You just didn’t see it coming.

Corefacture Solution:

• High-frequency vibration, current, and signal monitoring at the edge.
   
• Anomaly detection models flag failure signatures before they escalate.
   
• Actionable alerts to maintenance teams — before production halts.
   

 Avoided $200k+ scrap loss when we caught a 2-second cycle drift caused by a damaged comms cable.
 

[Learn How We Predict Failures →]

No Ethernet? No problem. We make even 90s-era machines data-smart.

Corefacture Solution:

• StepCollector™ pulls data from RS-232, CAN, MPI, Profibus, and more.
   
• OCR video matching when there’s no digital interface at all.
   
• Brings any machine — old or new — into your MES or analytics layer.
   

 Recovered full production data from machines vendors said were "too old to read."

[See How We Digitize Legacy Equipment →]

Cycle time isn’t just about machines. It’s about people.

Corefacture Solution:

• Operator dashboards track stoppage reasons, cycle times, and idle behavior.
   
• Exposes slowdowns due to fatigue, delays, or manual overrides.
   
• Enables fairness, accountability, and incentive programs.
   

 “We saw who was really working — and who wasn’t. The data spoke for itself.”
 

Scrap isn't just wasted material. It's wasted labor, energy, and machine time.

Corefacture Solution:

• Analyze scrap causes via linked process data (temp, force, vibration).
   
• Track kilowatt-hours per part and highlight anomalies.
   
• Identify when quality is about to fall — and let operators act before it does.
   

One plastics plant cut scrap by 18% and shaved 12% off energy use in 90 days.

Book a walkthrough of your shop floor’s biggest blind spots — and how to fix them.